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researchers have investigated the use of boron compounds in iron ore agglomeration and found promising results which have been covered in this paper. Keywords: Iron ore, Pelletization, Agglomeration, Bentonite, Organic binders, Boron compounds, Colemanite. 1. IRON ORE PELLETIZING The main raw material in iron-steel industry is iron ore.

A new generation binder consisting of an organic binder and a borate salt was tested as an alternative to bentonite in magnetite ore pelletization. Ca.

alternative binders to bentonite for iron ore pelletizing: part i: effects on physical and mechanical properties The use of conventional bentonite binder is favorable in terms of mechanical and metallurgical pellet properties, however, because of its acid constituents bentonite is considered as impurity especially for iron ores with high acidic ...

FLOFORM™ Iron Ore Pelletization FLOFORM™, an alternative Traditionally bentonite is used as binder, but it reintroduces deleterious elements such as silica and alumina. FLOFORM is typically dosed at 0.01-0.05% prior to balling, i.e. about 1/20th of Bentonite. Depending on the quality of iron ore, a dual binder system comprising both

The various advantages of iron ore pellets are given below. Iron ore pellet is a kind of agglomerated fines which has better tumbling index when compared with the iron ore and it can be used as a substitute for the iron ore lumps both in the BF and for DRI production. Pellets have good reducibility since they have high porosity (25 % to 30 %).

Nov 14, 2011· Kemira has developed a series of KemPel™ synthetic organic binders for iron-ore pelletization. The technical and commercial benefits of this technology were presented in August to the Advanced Sustainable Iron & Steel Making Center (ASISC) conference at Michigan Technological University in Houghton, Michigan.

Apr 12, 2015· AROI A I, ÖZBYOGLU G, HIÇYILMAZ C, AKDEMIR Ü, MAMUREKLI M. Determination of an alternative binder to bentonite in iron ore pelletization [C]// 11th Turkey Mining Scientific and Technical Congress. Ankara, 1989:393–405. Google Scholar

ALTERNATIVE BINDERS TO BENTONITE FOR IRON ORE . Bentonite is the most widely used binder in iron ore pelletizing industry. The use of bentonite is favorable in terms of physical, mechanical and metallurgical pellet properties, however, because of its acid constituents (SiO2 and Al2O3) it is considered as a chemical impurity especially for ...

1. Introduction. Iron ore pelletization plants in the United States used approximately 612,000 metric tons of bentonite as a binder to produce iron ore concentrate pellets in 2000 (Virta, 2001).It is a major cost item, with individual plants spending US$3–5 million annually for bentonite.

bentonite applisbmions as iron ore palletisation,Iron ore pelletization plants in the United States used approximately 612000 metric tons of bentonite as a binder to produce iron ore concentrate pellets in 2000 Virta 2001 It is a major cost item with individual plants spending US3–5 million annually for bentonite

during pre-heating, contrary to bentonite clays commonly used in pelletizing iron ore for blast furnaces. Due to the need to process increasing volumes of low grade iron, interest in organic binders has increased lately. Organic binders tend to produce good quality wet pellets which however often lack in compressive strengths after sintering.

Jun 10, 2011· 1. Introduction. Bentonite is the conventional binder in iron ore pelletization and used at 0.5–1.5% addition levels in the pellet feed by weight of iron ore,, .It controls the moisture of iron ore concentrate in the pellet feed and improves physical properties of .

Organic binders have been used as an attractive alternative to bentonite in iron ore pelletizing process, mainly because it burns without leaving any residue in the final pellet. There are two main types of organic binders, those based on cellulose compounds and other based on polyacrylamide polymers.

Review of Organic Binders for Iron Ore Agglomeration J.A. Halt, S. Komar Kawatra . ... or pelletization, moist iron concentrate particles and flux materials are rolled into balls with the ... Many factors are considered when choosing a particular binder for iron ore agglomeration. For example, with bentonite, it is well known that using a ...

Determination Of An Alternative Binder To Bentonite In ... Determination Of An Alternative Binder To Bentonite In Iron Ore Pelletization Prompt : Caesar is a famous mining equipment manufacturer well-known both at home and abroad, major in producing stone crushing equipment, mineral separation equipment, limestone grinding equipment, etc.

@article{osti_129112, title = {Organic binders for iron ore pelletization and steelmaking}, author = {Karkoska, D. and Sankey, E. and Anderson, R.}, abstractNote = {Historically, bentonite has been used in the agglomeration process in North American iron ore plants. In 1986, Eveleth Mines replaced bentonite with Peridur, a carboxy methyl ...

A review of binders in iron ore pelletization. ... Organic binders have been used as alternative to bentonite in the iron ore pelletizing process mainly because it burns without leaving residue in ...

Fine-sized concentrates are not suitable to be directly used in the iron-making facilities. Hence, an agglomeration technique should be applied and the most commonly employed method is pelletization. In pelletization, iron ore, water and a binder are balled in a mechanical disc or drum to produce agglomerates. Bentonite is the most widely used ...

ALTERNATIVE BINDERS TO BENTONITE FOR IRON ORE PELLETIZING: PART I: EFFECTS ON PHYSICAL AND MECHANICAL PROPERTIES. ... There is great incentive to reduce bentonite use in iron ore pelletization by ...

ALTERNATIVE BINDERS TO BENTONITE FOR IRON ORE . The use of conventional bentonite binder is favorable in terms of mechanical and metallurgical pellet properties, however, because of its acid constituents bentonite is considered as impurity especially for iron ores with high acidic content.

Determination of crashed resistance by the number of drop falls ... as an attractive alternative to bentonite in iron ore ... structure of ideal organic binders for iron ore pelletization based on ...

Iron ore pellets are spheres of typically 6–16 mm (0.24–0.63 in) to be used as raw material for blast furnaces.They typically contain 64%-72% Fe and various additional material adjusting the chemical composition and the metallurgic properties of the pellets. Typically limestone, dolomite and olivine is added and Bentonite is used as binder.. The process of pelletizing combines mixing of ...

Jun 10, 2013· Effects of bentonite fiber formation in iron ore pelletization. 1 Jul 2002 . You may be required to register, activate a subscription or purchase the article . Bentonite is a significant cost item in iron ore pelletization, and also . development method, and be used successfully as iron ore pellet binders. »More detailed

BASF NOVEL IRON ORE BINDER TECHNOLOGY: STUDY OF BENTONITE MODIFICATION* Adrian Villanueva1 Shane Hoff2 Alexej Michailovski3 Abstract In this study, we compare the influence of two water soluble polymer-based organic binders added to bentonite, to form a hybrid-binder system for Iron Ore Pelletization.
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